Abashiseli abasebenzayo bachaza igumbi labo lokushisela lamaphupho kanye neyunithi ukuze bakhulise ukusebenza kahle, okuhlanganisa amathuluzi ayintandokazi, isakhiwo esifanele, izici zokuphepha, nezinto ezisetshenziswayo. Izithombe ze-Getty
Sabuza umshiseli osemsebenzini: "Ukuze ukhulise ukusebenza kahle, liphi igumbi lakho lokushisela elikahle? Imaphi amathuluzi, izakhiwo kanye nefenisha engakusiza wenze umsebenzi wakho ucule? Ingabe ulitholile ithuluzi noma okokusebenza ocabanga ukuthi kubaluleke kakhulu ?"
Ukusabela kwethu kokuqala kwavela kuJim Mosman, owabhala ikholomu ye-WELDER ethi “Jim's Cover Pass”. Wasebenza njengomshiseli enkampanini encane eyenza imishini iminyaka engu-15, wabe eseqala umsebenzi wakhe weminyaka engu-21 njengomfundisi wokushisela ekolishi lomphakathi. Ngemva kokuthatha umhlalaphansi, manje usengumfundisi ophezulu wokuqeqesha amakhasimende eLincoln Electric, lapho eqhuba khona “ukuqeqeshwa.” Isemina “Yabaqeqeshi” ingeyabafundisi abashisela abavela kuwo wonke umhlaba.
Igumbi lami lokushisela elikahle noma indawo iyinhlanganisela yendawo engiyisebenzisile kanye nendawo esetshenziswa esitolo sami sasekhaya.
Ubukhulu begumbi. Indawo engiyisebenzisayo njengamanje icishe ibe yizinyawo eziyi-15 x 15, kanye nezinye ezingamafidi angama-20. Vula izindawo futhi ugcine insimbi yamaphrojekthi amakhulu njengoba kudingeka. Inophahla oluphakeme lwamafidi angu-20, kanti indawo engezansi engu-8 iwudonga lwensimbi olumpunga oluyisicaba olwenziwe ngama-slabs ophahleni. Benza indawo ukumelana nomlilo.
Isiteshi se-Soldering No. 1. Ngibeka isiteshi sokudambisa esikhulu phakathi nendawo yokusebenza, ngoba ngiyakwazi ukusebenza kuzo zonke izinkomba futhi ngifinyelele lapho ngisidinga. Ingamafidi angu-4 x 4 amafidi x 30 amayintshi ukuphakama. Ingaphezulu lenziwe ngepuleti lensimbi elingu-¾ inch. Elinye lamakhona amabili lingamayintshi angu-2. I-Radius, amanye amakhona amabili ane-engeli yesikwele ephelele engu-90 degrees. Imilenze nesisekelo zenziwe ngama-intshi angu-2. Ishubhu yesikwele, kuma-casters okukhiya, kulula ukuwahambisa. Ngifake i-vise enkulu eduze kwelinye lamakhona ayisikwele.
No. 2 welding station. Ithebula lami lesibili lingamafidi-skwele angu-3, ama-intshi angu-38 ukuphakama, nama-intshi angu-5/8 ubukhulu phezulu. Kukhona ipuleti eliphakeme elingama-intshi angu-18 ngemuva kwaleli tafula, engilisebenzisa ukulungisa izixhumo zokukhiya, ama-C-clamps, nozibuthe besakhiwo. Ukuphakama kwaleli tafula kuhambisana nemihlathi ye-vise etafuleni 1. Leli tafula lineshalofu eliphansi elenziwe ngensimbi enwetshiwe. Ngibeke isando sami seshizolo, izindlawu zokushisela, amafayela, izidladla zokukhiya, ama-C-clamps, omazibuthe besakhiwo namanye amathuluzi ezandla kuleli shalofu ukuze ngifinyeleleke kalula. Leli thebula futhi linama-caster okukhiya ukuze anyakaze kalula, kodwa ngokuvamile lincike odongeni eduze nomthombo wami wamandla wokushisela.
Ibhentshi lamathuluzi. Leli ibhentshi elincane lomsebenzi elingaguquki elilinganisa amafidi angu-2 x 4 amafidi x 36 amayintshi ukuphakama. Iseduze nodonga eduze nomthombo wamandla wokushisela. Ineshalofu eduze naphansi lokugcina ama-electrode nezintambo zikagesi. Iphinde ibe nekhabethe lokugcina izinto ezisetshenziswayo zamathoshi okushisela e-GMAW, amathoshi okushisela e-GTAW, amathoshi okushisela e-plasma namathoshi okushisela amalangabi. Ibhentshi lokusebenzela lifakwe ne-grinder yebhentshi kanye nomshini omncane wokumba ibhentshi.
Kumlobi we-WELDER uJim Mosman, ukwakheka kwegumbi lokushisela elifanelekile lamaphrojekthi amancane kufaka phakathi amabhentshi amathathu okusebenza kanye nodonga lwensimbi olwakhiwe ngamaphaneli ophahleni lwensimbi olwenziwa ngokungashi. Isithombe: Jim Mosman.
Nginamayintshi amabili aphathekayo angu-4-1/2. I-grinder (eyodwa enediski yokugaya enye ene-abrasive disc), ama-drill amabili (i-intshi engu-3/8 eyodwa no-1/2 intshi eyodwa), kanye nama-air die grinder amabili akulebhentshi yokusebenza. Ngifake umucu wamandla odongeni ngemuva kwawo ukuze ngishaje amathuluzi ezandla aphathekayo. Amaphawundi angama-50. I-anvil ihlala endaweni yokumisa.
Ibhokisi lamathuluzi. Ngisebenzisa amabhokisi amathuluzi amabili amakhulu anamabhokisi aphezulu. Zitholakala odongeni olubhekene netafula lamathuluzi. Ibhokisi lamathuluzi linawo wonke amathuluzi ami emishini, njengezikrufu, amasokhethi, amapliers, izando nama-drill. Elinye ibhokisi lamathuluzi liqukethe amathuluzi ami ahlobene nokushisela, njengesakhiwo namathuluzi okulinganisa, izinto ezengeziwe, amathoshi okusika nawokushisela namathiphu, amadiski okugaya nama-sanding, nezinye izinto ezisetshenziswayo ze-PPE.
Umthombo wamandla we-Welding. [Ukuze uqonde ukusungulwa kwemithombo yamandla, sicela ufunde "Imithombo yamandla eshisela ivamise ukuba nobungane kubasebenzisi."]
Imishini yegesi. Amasilinda oksijini, i-acetylene, i-argon, nengxube engu-80/20 agcinwa endaweni yokugcina ngaphandle. Isilinda segesi esisodwa segesi ngayinye evikelayo sixhunywe ekhoneni legumbi lokushisela eduze nomthombo wamandla wokushisela.
Ngagcina iziqandisi ezintathu. Ngisebenzisa isiqandisi esidala esinesibani samawathi angu-40 ukuze ngigcine ama-electrode omile. Enye isetshenziselwa ukugcina upende, i-acetone, i-peint thinner kanye namathini okufutha ngopende ukuze kuvinjwe ukuthi zingaphazanyiswa amalangabi nezinhlansi. Ngiphinde nginefriji elincane. Ngiyisebenzisela ukufaka iziphuzo zami efrijini.
Ngale ndawo yemishini kanye negumbi lokushisela, ngiyakwazi ukusingatha amaphrojekthi amaningi amancane. Izinto ezinkulu zidinga ukugcwaliswa endaweni yesitolo esikhulu.
Abanye abashiseli bakhulume ngobuhlakani ngendlela yokuthuthukisa ukusebenza kahle kwabo futhi benze igumbi labo lokushisela licule.
Ngisho noma ngisebenzela abanye, angiwagqizi qakala amathuluzi. Amathuluzi omoya yiDotco neDynabrade ngoba angakhiwa kabusha. Amathuluzi wezingcweti, ngoba uma uwaphula, azoshintshwa. I-Proto ne-Snap-on angamathuluzi amahle, kodwa asikho isiqinisekiso sokushintshwa.
Kumadiski okugaya, ikakhulukazi ngisebenzisa i-TIG yokushisela ukucubungula i-aluminium nensimbi engagqwali. Ngakho-ke ngisebenzisa uhlobo lwe-Scotch-Brite, ama-intshi angu-2, awugqinsi ukuya kuma-disc amahle kakhulu wokusika ane-carbide tip burrs.
Ngingumakhenikha futhi ngishisela, ngakho nginemibhede emibili esongwayo. UKennedy uyisinqumo sami sokuqala. Womabili anamadrowa amahlanu, ipayipi lokumisa kanye nebhokisi eliphezulu lamathuluzi emininingwane emincane.
Ukuze kungene umoya, ibhentshi elibheke phansi lingcono kakhulu, kodwa liyabiza. Kimi, ukuphakama kwetafula okuhle kakhulu ngamayintshi angama-33 kuye kwangama-34. Ibhentshi lokusebenzela kufanele libe nezimbobo ezanele zokubeka izikhala noma ezibekwe endaweni ukuze likwazi ukuthintana namajoyinti ezingxenye ezishiselwe kahle.
Amathuluzi adingekayo ahlanganisa i-hand grinder, i-mold grinder, ibhulashi likagesi, ibhulashi lesandla, isibhamu senaliti esiphefumulayo, isando se-slag, izindlawu zokushisela, igeji yokushisela i-seam gauge, isikrufu esilungisekayo, isikrudrayiva, isando se-flint, izindlawu zokushisela, i-C-clamp, ngaphandle kwebhokisi Imimese kanye nojantshi we-pneumatic/hydraulic noma ama-wedge.
Kithina, izici ezingcono kakhulu zokwandisa ukusebenza kahle izintambo ze-Ethernet zeshabhu ezixhunywe kumthombo wamandla wokushisela ngamunye, kanye nesofthiwe yokukhiqiza namakhamera okusebenzela ukuqapha umsebenzi nokusebenza kahle. Ngaphezu kwalokho, kusiza ukuqonda izingozi zokuphepha emsebenzini kanye nomthombo womonakalo emsebenzini, amathuluzi, namathuluzi.
Isiteshi sokushisela esihle sinendawo eqinile, isikrini esivikelayo, amadrowa okugcina izinto ezibalulekile, namasondo okunyakaza kalula.
Igumbi lami lokushisela elikahle lizohlelwa ukuze lihlanzeke kalula, futhi akukho lutho phansi oluzokhubeka njalo. Ngifuna indawo enkulu yokuthwebula ukuze ngikhiphe izinhlansi zami zokugaya ukuze ngiziqoqe ukuze zicutshungulwe kalula. Izoba nesicoci se-vacuum esibekwe odongeni ukuze ngixhume ipayipi ukuze ngikwazi ukusebenzisa ipayipi bese ngilixhoma lapho ngiqeda (uhlobo olufana nesicoci sendlu yonke esinamathonsi amanzi).
Ngithanda izintambo zokudonsela phansi, amapayipi omoya abekwe odongeni, kanye nezibani zetiyetha ezibekwe odongeni ukuze ngikwazi ukulungisa ukushuba nombala wesibani endaweni yomsebenzi lapho ngisebenza khona. Idokodo lizoba nesitulo sesihlalo sikagandaganda esihle esiginqikayo, esishintsha ukuphakama kwegesi esinesisindo esingamaphawundi angu-600. Umuntu angahlala phezu kwekesi lesikhumba elihle elinamaphedi. Izofaka amafidi angu-5 x 3. Beka iphedi yokuzicisha engu-4 x 4 ezinyaweni endaweni ebandayo. Iphedi lokuguqa lempahla efanayo. Isikrini sokushisela esingcono kakhulu esake saba yi-Screenflex. Kulula ukuwahambisa, ukuwafaka nokuwaqaqa.
Indlela engcono kakhulu yokukhipha umoya kanye nokukhipha engikutholile ukujwayelana nemikhawulo yendawo yokucupha yomoya owuthathayo. Ezinye izindawo zokuthatha zinweba kuphela amayintshi angu-6 kuya kwangu-8 wendawo yokuthwebula. Ezinye zinama-intshi angu-12 kuya kwangu-14 anamandla. Ngiyathanda ukuthi indawo yami yokucupha ingaphezulu kwendawo yokushisela ukuze ukushisa nentuthu kukhuphuke futhi kuqhelelane nami nomzimba wami. ozakwethu. Ngifuna isihlungi sibe ngaphandle kwesakhiwo futhi siphathwe ngekhabhoni ukuze simunce ukungcola okubi kakhulu. Ukuyizungeza kabusha ngesihlungi se-HEPA kusho ukuthi ngokuhamba kwesikhathi, ngizongcolisa ingaphakathi lesakhiwo ngezinsimbi ezisindayo noma umusi wensimbi i-HEPA engakwazi ukuwuthwebula.
Ngithole ukuthi ihood yokuphakelayo yembobo ebushelelezi ye-Lincoln Electric enokukhanya okuhlanganisiwe iyona elula kakhulu ukuyilungisa nokuxhuma epayipini lodonga. Ngikwazisa kakhulu ukumunca isivinini esiguquguqukayo, ngakho-ke ngiyakwazi ukukulungisa ngokuya ngenqubo engiyisebenzisayo.
Amapuleti amaningi okucindezela kanye namatafula okushisela awanawo amandla okuthwala umthwalo noma ukulungiswa kobude. Ibhentshi lokusebenzela elingcono kakhulu le-off-the-shelf engike ngalisebenzisa itafula le-Miller lokushisela eline-vise kanye ne-fixture slots. Nginentshisekelo enkulu kuthebula le-Forster octagonal, kodwa angijabulisi ukulisebenzisa. Kimi, ubude obulungile bungamayintshi angama-40 kuye kwangama-45. Ngakho-ke ngiyashisela futhi ngiyazisekela ukuze ngikhululeke, akukho ukushisela kwe-back pressure.
Amathuluzi abalulekile amapensela anemigqa esiliva kanye nezimpawu zopende ezihlanzeke kakhulu. Kokubili ama-nibs amakhulu namancane ambozwe ngopende obomvu; isando sokusika i-atlas; ama-Sharpies aluhlaza namnyama; i-carbide lathe exhunywe esibanjeni I-Cutting blade; unobhala we-carbide osikiwe; okunamathiselwe kwamagnetic floor; Ithuluzi lesandla elinamandla i-JointMaster, enejoyinti lebhola elifakwe ku-/off uzibuthe, elisetshenziswa nge-vise eguquliwe; I-Makita electric variable speed mold grinder, yamukela i-PERF hard Alloy; kanye ne-Osborne wire brush.
Izimfuneko zokuphepha isivikelo sokushisa somunwe we-TIG, amagilavu okuvikela ukushisa kwe-aluminium ye-Tilson, isigqoko sokuzivikela esizenzakalelayo sika-Jackson Balder kanye ne-Phillips Safety Schott yesihlungi sengilazi yelensi egxilile yegolide.
Yonke imisebenzi idinga izindawo ezahlukene. Kweminye imisebenzi, udinga ukuphatha wonke amakhithi; kweminye imisebenzi, udinga isikhala. Ngicabanga ukuthi into eyodwa esiza ngempela ukushisela i-TIG i-pedal yonyawo olukude. Emsebenzini obalulekile, izintambo ziyinkinga!
Izindlawu zokushisela ze-Welper YS-50 zisiza ukusika izintambo nokuhlanza izinkomishi. Enye edume kakhulu isigqoko sokushisela esinomoya omusha, okungcono kakhulu kwa-ESAB, Speedglas noma Optrel.
Ngihlala ngikuthola kulula ukudayisa ngaphandle elangeni ngoba ngikwazi ukubona kangcono imiphetho yamajoyinti e-solder. Ngakho-ke, ukukhanyisa kuyingxenye eyisihluthulelo kodwa enganakiwe yegumbi lokushisela. Uma abashiseli abasha bengakwazi ukubona imiphetho ye-V-groove weld joints, bazowakhumbula. Ngemva kweminyaka eminingi yokuhlangenwe nakho, ngafunda ukuthembela kakhulu kwezinye izinzwa zami, ngakho ukukhanyisa akubalulekile kangako manje, kodwa lapho ngifunda, ukukwazi ukubona lokho engikuthungelayo kuyizinto zonke.
Prakthiza i-5S futhi unciphise isikhala. Uma kufanele uhambe, isikhathi esiningi siyamoshwa.
U-Kate Bachman ungumhleli womagazini we-STAMPING. Unomthwalo wemfanelo wokuqukethwe kokuhlela okuphelele, ikhwalithi kanye nesiqondiso se-STAMPING Journal. Kulesi sikhundla, uhlela futhi abhale ubuchwepheshe, izifundo zezindaba, kanye nezindatshana ezifakiwe; ubhala ukubuyekezwa kwanyanga zonke; futhi amafomu futhi aphathe umnyango ovamile kamagazini.
U-Bachman uneminyaka engaphezu kwengama-20 yolwazi lombhali nomhleli kwezokukhiqiza nezinye izimboni.
I-FABRICATOR ingumagazini ohamba phambili eNyakatho Melika wokwakhiwa kwensimbi nomkhakha wokukhiqiza. Umagazini uhlinzeka ngezindaba, izindatshana zobuchwepheshe kanye nomlando wamacala, okuvumela abakhiqizi ukuthi benze imisebenzi yabo ngokuphumelelayo. Abakhiqizi bebelokhu besebenzela imboni kusukela ngo-1970.
Manje usungakwazi ukufinyelela ngokugcwele inguqulo yedijithali ye-FABRICATOR futhi ufinyelele kalula izinsiza ezibalulekile zemboni.
Izinsiza ezibalulekile zemboni manje zingafinyelelwa kalula ngokufinyelela ngokugcwele kunguqulo yedijithali ye-The Tube & Pipe Journal.
Jabulela ukufinyelela okugcwele kuhlelo lwedijithali lwe-STAMPING Journal, oluhlinzeka ngentuthuko yakamuva yezobuchwepheshe, imikhuba emihle kanye nezindaba zemboni zemakethe yokugxiviza izitembu zensimbi.
Jabulela ukufinyelela okugcwele kwenguqulo yedijithali Yombiko Ongezekayo ukuze ufunde ukuthi ungasebenzisa kanjani ubuchwepheshe bokukhiqiza okungeziwe ukuze ukhuphule ukusebenza kahle nokusebenza futhi uthuthukise umgomo.
Manje usungakwazi ukufinyelela ngokugcwele inguqulo yedijithali ye-The Fabricator en Español, ufinyelela kalula izinsiza ezibalulekile zemboni.
Isikhathi sokuthumela: Sep-09-2021