Imboni yokupakisha ibe nezinguquko eziguquguqukayo ezazingacatshangwa eminyakeni eyishumi edlule. Ngokuhamba kweminyaka, imboni ibone amasayizi ahlukene kanye nokwakheka kwezimpahla ezipakishiwe. Akungabazeki ukuthi ukupakishwa okuhle kuzoheha amakhasimende. Nokho, ukupakishwa kufanele kusabalalise umlingo wakho ngokusebenzisana. Kufanele ichaze kahle umkhiqizo wangaphakathi kanye nomkhiqizo owenze. Iminyaka eminingi, ukuxhumana komuntu siqu phakathi kwemikhiqizo nabathengi bekulokhu kuqhuba ukwakheka kokupakisha.
Ukwenza ngokwezifiso nokwenza kube ngokwakho bekuhlale kunesabelo esikhulu embonini yokupakisha. Izinkampani zokupakisha zendabuko zigcina inzuzo ngokukhiqiza imikhiqizo ngobuningi. Isikhathi eside, i-equation yayilula-gcina izindleko eziphansi ngokwamukela ama-oda amakhulu kuphela.
Ngokuhamba kweminyaka, i-automation kanye namarobhothi adlale indima ebalulekile ekuhlinzekeni ubuchwepheshe obusezingeni eliphezulu bezixazululo zokupakisha. Ngoguquko lwakamuva lwezimboni, ukupakishwa kulindeleke ukuthi kuzuze umfutho ngokusungula inani lakho lenethiwekhi.
Namuhla, njengoba izidingo zabathengi ziqhubeka nokushintsha, kunesidingo esicacile semishini yokupakisha esimeme futhi engabizi. Inselele enkulu yabakhiqizi bemishini ukukhiqiza inqwaba ngokwezomnotho, ukuthuthukisa ukusebenza kahle kwemishini yonke (OEE), nokunciphisa isikhathi sokuphumula esingahlelelwe.
Abakhi bemishini bagxile ekuqiniseni indlela ehlelekile yokufeza ubuchwepheshe bokupakisha obungokwezifiso. Imvelo eqhutshwa yimboni yabathengisi abaningi ifuna ukubambisana ukuze kuqinisekiswe ukusebenza ngendlela efanayo, ukusebenzisana, ukubeka izinto obala kanye nobuhlakani obuhlukaniselwe amazwe. Ukusuka ekukhiqizweni ngobuningi kuye ekwenzeni ngokwezifiso ngobuningi kudinga ukuguqulwa kokukhiqiza okusheshayo futhi kudinga ukwakheka komshini okumodulayo nokuguquguqukayo.
Imigqa yokupakisha evamile ihlanganisa amabhande okuthutha namarobhothi, adinga ukuvumelanisa okunembile kwemikhiqizo namasistimu kanye nokuvinjelwa komonakalo. Ukwengeza, ukugcina izinhlelo ezinjalo endaweni yesitolo kuhlala kuyinselele. Kuzanywe izixazululo ezahlukahlukene ukuze kuzuzwe ukwenziwa ngokwezifiso okukhulu-iningi lazo elingenakho umnotho. I-ACOPOStrak ye-B&R isishintshe ngokuphelele imithetho yegeyimu kule ndawo, ivumela imishini eguqukayo.
Uhlelo lwesizukulwane esilandelayo lwezokuthutha oluhlakaniphile luhlinzeka ngokuguquguquka okungenakuqhathaniswa nokusebenziseka komugqa wokupakisha. Lolu hlelo lwezokuthutha oluguquguquka kakhulu lwandisa umnotho wokukhiqiza ngobuningi ngoba izingxenye nemikhiqizo ithuthwa ngokushesha nangokuvumelana nezimo phakathi kweziteshi zokucubungula ngezithuthuthu ezilawulwa ngokuzimela.
Umklamo oyingqayizivele we-ACOPOStrak uwukugxumela phambili ezinhlelweni zokuthutha ezihlakaniphile nezivumelana nezimo, ohlinzeka ngezinzuzo eziwujuqu zezobuchwepheshe zokukhiqiza okuxhunyiwe. Isihlukanisi singahlanganisa noma sihlukanise ukusakazwa komkhiqizo ngesivinini esigcwele sokukhiqiza. Ngaphezu kwalokho, ingasiza futhi abakhiqizi ukuthi bakhiqize okuhlukile kwemikhiqizo eminingi emugqeni ofanayo wokukhiqiza futhi benze ngokwezifiso ukupakisha nge-zero downtime.
I-ACOPOStrak ingathuthukisa ukusebenza kahle kwemishini yonke (OEE), iphindaphinde ukubuyisela ekutshalweni kwezimali (ROI), futhi isheshise isikhathi sokumaketha (TTM). Isofthiwe ye-B&R ye-Automation Studio enamandla iyinkundla eyodwa yokuthuthukiswa kwesofthiwe ephelele, esekela i-hardware ehlukahlukene yenkampani, eqinisekisa impumelelo yale ndlela. Inhlanganisela ye-Automation Studio namazinga avulekile afana ne-Powerlink, i-openSafety, i-OPC UA ne-PackML yenza abakhiqizi bemishini bakwazi ukudala ukuxhumana okungenazihibe nokusebenza okuklanywe kahle kuyo yonke imigqa yokukhiqiza yabathengisi abaningi.
Okunye okusha okuphawulekayo umbono womshini odidiyelwe, odlala indima ebalulekile ekuzuzeni nasekugcineni izinga eliphezulu kuzo zonke izigaba zokupakisha zesitezi sokukhiqiza. Umbono womshini ungasetshenziselwa ukuhlola izinqubo ezahlukene, njengokuqinisekisa ikhodi, ukufanisa, ukuqashelwa komumo, i-QA yokugcwalisa kanye ne-capping, izinga lokugcwalisa uketshezi, ukungcoliswa, ukubeka uphawu, ukulebula, ukuqashelwa kwekhodi ye-QR. Umehluko oyinhloko wanoma iyiphi inkampani yokupakisha ukuthi umbono womshini uhlanganiswe nephothifoliyo yomkhiqizo ozenzakalelayo, futhi inkampani ayidingi ukutshala imali kwezinye izilawuli ukuze zihlolwe. Ukubona komshini kuthuthukisa ukukhiqiza ngokunciphisa izindleko zokusebenza, ukunciphisa izindleko zenqubo yokuhlola, nokunciphisa ukwenqatshwa kwemakethe.
Ubuchwepheshe bombono womshini bufanele ukusetshenziswa okukhethekile kakhulu embonini yokupakisha, futhi bungathuthukisa ukukhiqiza kanye nekhwalithi ngezindlela eziningi. Kodwa-ke, kuze kube namuhla, ukulawulwa komshini kanye nombono womshini kubhekwa njengemihlaba emibili ehlukene. Ukuhlanganisa umbono womshini kuzinhlelo zokusebenza kuthathwa njengomsebenzi oyinkimbinkimbi kakhulu. Isistimu yombono ye-B&R ihlinzeka ngokuhlanganisa okungakaze kubonwe kanye nokuvumelana nezimo, isusa ukushiyeka kwangaphambilini okuhlobene nezinhlelo zokubona.
Abaningi bethu emkhakheni we-automation bayazi ukuthi ukuhlanganiswa kungaxazulula izinkinga ezinkulu. Isistimu yombono ye-B&R ihlanganiswe ngaphandle komthungo kuphothifoliyo yethu yomkhiqizo ozishintshayo ukuze kuzuzwe ukuvumelanisa okunembe kakhulu kokuthwebula isithombe ngesivinini esikhulu. Imisebenzi eqondene nento ethile, efana nenkundla ekhanyayo noma ukukhanya kwendawo emnyama, kulula ukuyisebenzisa.
Ukucupha isithombe nokulawula ukukhanya kungavunyelaniswa nalo lonke uhlelo oluzenzakalelayo ngesikhathi sangempela, ngokunemba kwama-sub-microseconds.
Ukusebenzisa i-PackML kwenza ulayini wokupakisha ozimele ube ngokoqobo. Inikeza ukubukeka okujwayelekile nomuzwa wayo yonke imishini eyakha umugqa wokupakisha futhi iqinisekisa ukusebenza okungaguquki. I-modularity kanye nokungaguquguquki kwe-PackML kuvumela ukuzenzela wena ngokwakho kanye nokuzilungiselela kwemigqa yokukhiqiza nezinsiza. Ngobuchwepheshe bayo be-modular application method-map technology, i-B&R iguqule ukuthuthukiswa kohlelo lokusebenza emkhakheni wokuzenzakalela. Lokhu kuvinjwa kwesofthiwe ye-modular kwenza ukuthuthukiswa kohlelo kube lula, kunciphise isikhathi sokuthuthukiswa ngo-67% ngokwesilinganiso, futhi kuthuthukise ukuxilonga.
I-Mapp PackML imele ingqondo yesilawuli somshini ngokwezinga le-OMAC PackML. Usebenzisa imephu, ungakwazi ukulungisa kalula futhi wehlise umsebenzi wokuhlela wonjiniyela kuyo yonke imininingwane. Ngaphezu kwalokho, i-Mapp View isiza ukuphatha kalula futhi ubone ngeso lengqondo lezi zimo ezihlelekayo ezihlanganisiwe kuzo zonke izinkundla nezibonisi. I-Mapp OEE ivumela ukuqoqwa okuzenzakalelayo kwedatha yokukhiqiza futhi inikeza imisebenzi ye-OEE ngaphandle kokuhlela.
Inhlanganisela yamazinga avuliwe e-PackML kanye ne-OPC UA inika amandla ukugeleza kwedatha okungenazihibe ukusuka ezingeni lenkambu kuye kuleveli yokuqondisa noma i-IT. I-OPC UA iyiphrothokholi yokuxhumana ezimele futhi evumelana nezimo engadlulisa yonke idatha yokukhiqiza emshinini, umshini ukuya emshinini, kanye nomshini-to-MES/ERP/cloud. Lokhu kuqeda isidingo sezinhlelo ze-fieldbus ezijwayelekile. I-OPC UA isetshenziswa kusetshenziswa amabhulokhi wokuvula ajwayelekile we-PLC. Izivumelwano ezisetshenziswa kakhulu kulayini njenge-OPC UA, MQTT noma i-AMQP zinika amandla imishini ukwabelana ngedatha nezinhlelo ze-IT. Ngaphezu kwalokho, iqinisekisa ukuthi ifu lingathola idatha ngisho noma umkhawulokudonsa woxhumano lwenethiwekhi uphansi noma ungatholakali ngezikhathi ezithile.
Inselele yanamuhla akubona ubuchwepheshe kodwa ingqondo. Kodwa-ke, njengoba bayanda abakhiqizi bemishini yoqobo beqonda ukuthi I-inthanethi Yezimboni Yezinto kanye nobuchwepheshe bokuzenzakalela obuthuthukisiwe buvuthiwe, buphephile, futhi buqinisekisiwe ukuthi buzosetshenziswa, izithiyo ziyancishiswa. Kuma-OEM aseNdiya, kungakhathaliseki ukuthi ama-SME, ama-SME, noma amabhizinisi amakhulu, ukuqonda izinzuzo kanye nokuthatha isinyathelo kubalulekile ohambweni lokupakisha lwe-4.0.
Namuhla, ukuguqulwa kwedijithali kunika amandla imishini nemigqa yokukhiqiza ukuthi ihlanganise ukuhlela ukukhiqiza, ukuphathwa kwempahla, idatha yokusebenza, idatha yamandla, nokuningi. I-B&R iphromotha uhambo loshintsho lwedijithali lwabakhiqizi bemishini ngokusebenzisa izixazululo ezishintshayo zemishini nezefekthri. Ngomklamo wayo onqenqemeni, i-B&R iphinda isebenze nezimboni ukwenza amadivayisi amasha nakhona ahlakaniphe. Ngokuhambisana nokuqapha kwamandla nesimo kanye nokuqoqwa kwedatha, lezi zakhiwo ziyizixazululo ezisebenzayo zokupakisha abakhiqizi bemishini namafekthri ukuthi asebenze kahle futhi ahlakaniphe ngendlela eyongayo.
U-Pooja Patil usebenza emnyangweni wezokuxhumana we-B&R Industrial Automation India e-Pune.
Uma usijoyina namuhla usuka e-India nakwezinye izindawo, sinokuthile esingakubuza. Kulezi zikhathi ezingaqinisekile neziyinselele, imboni yokupakisha eNdiya nasezingxenyeni eziningi zomhlaba ibilokhu inenhlanhla. Ngokunwetshwa kokufakwa kwethu kanye nomthelela, manje sesifundwa emazweni/izifunda ezingaphezu kuka-90. Ngokokuhlaziya, ithrafikhi yethu iphindeke ngaphezu kokuphindwe kabili ngo-2020, futhi abafundi abaningi bakhetha ukusisekela ngokwezimali, noma ngabe izikhangiso ziwa.
Ezinyangeni ezimbalwa ezizayo, njengoba siphuma kulo bhubhane, sithemba ukuthi sizophinda sinwebe indawo yethu futhi sithuthukise ukubika kwethu okunomthelela omkhulu nolwazi olunegunya nolwezobuchwepheshe nabanye ababhaleli abahamba phambili embonini. Uma kukhona isikhathi sokuseseka, yimanje. Unganika amandla I-Packaging South Asia izindaba zomkhakha ezilinganiselayo futhi usize ukugcina ukukhula kwethu ngokubhalisele.
Isikhathi sokuthumela: Aug-27-2021